Contact Us / Visit Us (click here)
CANADIAN CUSTOMER: Due to the Canada Postal Service strike, we recommend choosing DHL Express.
Note: UPS Mail Innovations is delivered by the post office and Canadian deliveries will be affected by the strike.
International Customers Click Here [Updated 6/2024]
 
'https://cdn.cougparts.com/dc/100022596/100022596_(26)-1028.jpg','https://cdn.cougparts.com/dc/100022596/100022596_(4)-1028.jpg','https://cdn.cougparts.com/dc/100022596/100022596_(7)-1028.jpg','https://cdn.cougparts.com/dc/100022596/100022596_(13)-1028.jpg'
  • Headlight Relay Kit - MINI - NEW ~ 1967 - 1968 Mercury Cougar / 1967 - 1968 Ford Mustang - 10502
  • Headlight Relay Kit - MINI - NEW ~ 1967 - 1968 Mercury Cougar / 1967 - 1968 Ford Mustang - 10502
  • Headlight Relay Kit - MINI - NEW ~ 1967 - 1968 Mercury Cougar / 1967 - 1968 Ford Mustang - 10502
  • Headlight Relay Kit - MINI - NEW ~ 1967 - 1968 Mercury Cougar / 1967 - 1968 Ford Mustang - 10502
  • High Beam Headlamp - H5001 - with FoMoCo Logo - Halogen - Repro ~ 1967 - 1973 Mercury Cougar - 10064
  • High / Low Beam Headlamp - H5006 - with FoMoCo Logo - Halogen - Repro ~ 1967 - 1973 Mercury Cougar / 1969 Ford Mustang - 10065

Item #: 10502

Login to add this item
to a saved wishlist
Price: $120.05
    Cost: 9604
    Earns: 481
    Bonus: 0

    Item # Description/Size Availability Price Quantity
    In-Stock Item
    Item #: 10064
    10064
    High Beam Headlamp - H5001 - with FoMoCo Logo
    High Beam Headlamp - H5001 - with FoMoCo Logo
    1
    $34.55
    In-Stock Item
    Item #: 10065
    10065
    High / Low Beam Headlamp - H5006 - with FoMoCo Logo
    High / Low Beam Headlamp - H5006 - with FoMoCo Logo
    1
    $34.55

    Availability

    In-Stock Item - Ships: Next Business Day

    Applications

    Description

    Headlight relay kit converts the 1967-68 Mercury Cougars with quad or 4 headlights to modern car technology (kit also works on 67-68 Mustangs 2 headlight system). If your Cougar suffers from dim headlights you are not getting a full battery power to the back of your headlamp bulbs. Safe for use on our vintage cats. Still uses your headlight switch. Instead of carrying reduced voltage to the headlights through the switch, the switch triggers the relay, which takes power directly from the battery.

    The Mini Relay Kit has everything you need to add relays to your headlight circuit - without cutting your wiring harness. The differences between this kit and the full kit are redundancy and controller size. This kit has only one controller that can handle up to 200 combined watts and uses a wiring harness to control the opposite side. This kit is equivalent to installing relays into your main harness like we did for years, but requires no modification to the wiring harness. 

    Included in kit: 1 weatherproof controller, plug and play harness, 35A auto-reset circuit breaker, power wire, crimp-on connectors and easy to follow instructions.

    Benefits:

    • No cutting. The kit is 'plug and play'. 
    • If the controller goes bad, remove it. The OEM circuit will still work. 
    • Each 40/60 Amp 12 Volt sealed relay has Negative Spike Protection built into it. This means no spikes or feedback to upset delicate electronics. 
    • Compact size - controller is only 4"x2"x2". 
    • Kit comes with 35A circuit breaker to power 4 halogen lamps at 8A each and is auto resetting. 

    Note: It is the responsibility of the purchaser to ensure that the headlight wiring is sufficient to carry the amperage required by the installed lamps.

    Specifications:
    Shipping Weight: 1.00 LBS
    (weight shown may be the dimensional weight)

    This item must ship via

    review-star review-star review-star review-star review-star

    5.00 out of 5 stars
    Based upon 2 Review(s).
    5 Stars
    100%
    4 Stars
    0%
    3 Stars
    0%
    2 Stars
    0%
    1 Stars
    0%
    2016

    headlight relay kit

    5.00 out of 5
    Material:
    review-star review-star review-star review-star review-star
    Fit:
    review-star review-star review-star review-star review-star
    Craftsmanship:
    review-star review-star review-star review-star review-star
    Correctness:
    review-star review-star review-star review-star review-star
    Pros:
    • quality
    Cons:
    • none
    very easy to install and works perfectly

    2018

    5.00 out of 5
    Material:
    review-star review-star review-star review-star review-star
    Fit:
    review-star review-star review-star review-star review-star
    Craftsmanship:
    review-star review-star review-star review-star review-star
    Correctness:
    review-star review-star review-star review-star review-star
    Pros:
    Cons:
    Installation was straightforward. Clearly improved the brightness of my stock headlights.

    Number of questions: 0
    Please login to ask a question.

    Why am I being warned about potential exposure to chemicals in motor vehicle parts?


    • Some chemicals in motor vehicle parts are on the Proposition 65 list because they can cause cancer and/or birth defects or other reproductive harm.
    • When purchasing USED or NOS items, we do not know if listed chemicals are present in these products.
    • This product is known to contain the following listed chemicals:
    <p>I have enjoyed dealing with Don and his group for years and now that I own more cougars the need is greater than ever. I look forward to their videos and easier ways to assemble they have been most helpful. I can navigate there catalog...
    - Dean
    I bought my 69 Cougar in Jul of '09 as a retirement from the Army gift to myself. From day 1 it had intermittent heating problems that I tried to fix. I changed the radiator, thermostat, water pump, and added 2 12 in 1400 cfm electric cooling...
    - MartinD
    My 1971 Cougar XR7 was retrofitted with a Ford “400”, Edelbrock intake and 4 barrel carb, TCI Street Fighter trans, B & M Hammer shifter, and dual turbo exhaust. While this sounds interesting, the Cougar itself was seriously neglected and...
    - Frank
    Just got my quarter window glass installed in my restored quarter window frames; could not be happier! ...
    - Mike Dunlap
    WCCC hooked me up with an original glove box cable and the correct screws WITH shoulders for my glove box. Their listing for these screws explains that the original screws have a shoulder for the cable and most people put in the wrong screws--which...
    - Jim Davis
    I have been a cougar owner for just shy of 30 years, I have been dealing with part problems for a very long time. The people at WCCC have always be honest, and overly helpfull. I now have a 1970 XR-7 mostly rebuilt, and my son has a 1968 base...
    - Voodochild5
    What did you LIKE about your experience? * : I am fairly new to WCCC, four or five orders (at the time of writing), but I am blessed to have found WCCC for sure. I had a small problem, couldn't find anything to work for the condensation drain on my...
    - Kenneth Milden
    I have been working with Don Rush and his team for close to 20 years. In all of these years with many sales transactions I can say they have been 2nd to none. They have always been not only helpful but extremely knowledgeable. I certainly continue...
    - Denver
    I have made many purchases online with WCCC but chose this time to make a 1400 mile round trip and visited them in person. I brought a van load of parts with me that needed a home. Don helped unload them then quickly assessed the value which I...
    - pandamonium2112
    I just wanted to let you know that my order which was shipped (via UPS Mail Innovations) December 05 was at my front door, having gone thru Canada customs, on December 16. It arrived in excellent shape. Kudos to you guys, UPS, and the USPS for...
    - Rod (Saskatchewan, Canada)
    N4G03