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  • Dual Exhaust System - 390 / 427 - OEM Style / Performance - Repro ~ 1967 - 1968 Mercury Cougar - 27401
  • Dual Exhaust System - 390 / 427 - OEM Style / Performance - Repro ~ 1967 - 1968 Mercury Cougar - 27401
  • Dual Exhaust System - 390 / 427 - OEM Style / Performance - Repro ~ 1967 - 1968 Mercury Cougar - 27401
  • Dual Exhaust System - 390 / 427 - OEM Style / Performance - Repro ~ 1967 - 1968 Mercury Cougar - 27401
  • Dual Exhaust System - 390 / 427 - OEM Style / Performance - Repro ~ 1967 - 1968 Mercury Cougar - 27401
  • Dual Exhaust System - 390 / 427 - OEM Style / Performance - Repro ~ 1967 - 1968 Mercury Cougar - 27401
  • Dual Exhaust System - 390 / 427 - OEM Style / Performance - Repro ~ 1967 - 1968 Mercury Cougar - 27401
  • Dual Exhaust System - 390 / 427 - OEM Style / Performance - Repro ~ 1967 - 1968 Mercury Cougar - 27401

Item #: 27401

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Price: $564.55
    Cost: 45164
    Earns: 2259
    Bonus: 0

    Availability

    Ships Direct from Supplier (Except International) - Ships: Ships from Supplier Warehouse in 3-10 Business Days
    EXCEPT AS NOTED IN THE PRODUCT DESCRIPTION
    International Orders: This item will ship from the supplier to our warehouse before shipping to your address, add 7-10 Days

    Applications

    Description

    This oversized 2-1/4 inch dual exhaust system is manufactured right here in the good old USA from original 1967-68 Cougars equipped with the 390 or 427 engine. This direct replacement system includes: 1 H pipe, 2 intermediate pipes, 2 mufflers, and a right and left tail pipe. The system is constructed from 2-1/4 inch aluminized piping and features blue printed bends with everything being replicated as close as possible to the original. The mufflers in the system have the hanging tabs attached so that they will accept original muffler hangers. H pipes are constructed for use with original stock cast iron exhaust manifolds with the passenger side spacer. H pipes can also be purchased separately.

    *NOTE* This dual exhaust system has a larger diameter than the original Ford system and will increase performance, but it may also increase the engine sound that you hear inside your car. This item ships in sections and is meant to be welded and or clamped together. The H pipes were clamped on the original systems. Kits do not include pipe clamps, hangers, or exhaust manifold donuts.

    Please allow 4 - 6 weeks for delivery.

    Specifications:
    Shipping Weight: 120.00 LBS
    (weight shown may be the dimensional weight)

    This item must ship via

    review-star review-star review-star review-star review-star

    4.00 out of 5 stars
    Based upon 1 Review(s).
    5 Stars
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    100%
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    Victoria, BC. Canada

    Long Job to install correctly.

    4.00 out of 5
    Rating:
    review-star review-star review-star review-star review-star
    Pros:
    • Sounds perfect not too loud at all.
    Cons:
    • Not an easy install.
    • Takes time and patience to get it right.
    Product looks great when you open the box. You need a hoist to do this, fortunately I had access for a few days to one. Neither mid pipe along drive shaft would fit onto muffler. First trip to muffler shop to expand pipes just a little as filing off burrs not enough. Purchased the larger diameter unit so this next issue maybe specific to it. Distance between pipe ends where donuts attach to stock manifolds two wide by over 1 inch. Had to make up a jig (pictures available) to keep exhaust end spread correct but close up spread in front of crossover correctly without crushing pipe or distorting bends. . Would not trust muffler shop as had to test on and off car until right. This was a half day job. Neither mid pipe is numbered or labeled passenger/ driver side. Three ins and outs to get right one on right side as only one fits correctly to muffler on passenger side. Drivers side end angle bends to align with muffler forces muffler too close to drive shaft at rear. Two more trips required to( very nice) muffler shop to adjust two angle bends by muffler end and pipes parallel to drive shaft with equal clearances. Last issue is getting the combined muffler tailpipe bends over rear axle into location. Passenger side goes well however driver side has rear axle vent tube in the way. You have to loosen off the bottom of the shock as far as possible when up on the hoist to lower the axle and allow this tail pipe to fit into location. Try to get everything else corrected ahead of time, I had to do this twice. Set up a floor jack and jig ahead also to hold up assembly while securing u bolts to keep alignment correct. Kit should really include donuts, U brackets and new bolts for stock hangers when you purchase. Guess I missed this when I bought it on line.

    Number of questions: 1
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    Question
    Asked:
    Hi: I have a 1968 Cougar XR7 4V GT. Can I install this system without rework since it is 2 1/4 inch? Also what type and number of pipe clamps, hangers and exhaust manifold donuts do I need? Do I need to buy exhaust gaskets? or anything else to install? Thanks for advising. Stephane Johnson
    May 12, 2022 12:21 PM

    Why am I being warned about potential exposure to chemicals in motor vehicle parts?


    • Some chemicals in motor vehicle parts are on the Proposition 65 list because they can cause cancer and/or birth defects or other reproductive harm.
    • When purchasing USED or NOS items, we do not know if listed chemicals are present in these products.
    • This product is known to contain the following listed chemicals:
    <p>I have enjoyed dealing with Don and his group for years and now that I own more cougars the need is greater than ever. I look forward to their videos and easier ways to assemble they have been most helpful. I can navigate there catalog...
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    I bought my 69 Cougar in Jul of '09 as a retirement from the Army gift to myself. From day 1 it had intermittent heating problems that I tried to fix. I changed the radiator, thermostat, water pump, and added 2 12 in 1400 cfm electric cooling...
    - MartinD
    My 1971 Cougar XR7 was retrofitted with a Ford “400”, Edelbrock intake and 4 barrel carb, TCI Street Fighter trans, B & M Hammer shifter, and dual turbo exhaust. While this sounds interesting, the Cougar itself was seriously neglected and...
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    What did you LIKE about your experience? * : I am fairly new to WCCC, four or five orders (at the time of writing), but I am blessed to have found WCCC for sure. I had a small problem, couldn't find anything to work for the condensation drain on my...
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    I have been working with Don Rush and his team for close to 20 years. In all of these years with many sales transactions I can say they have been 2nd to none. They have always been not only helpful but extremely knowledgeable. I certainly continue...
    - Denver
    I have made many purchases online with WCCC but chose this time to make a 1400 mile round trip and visited them in person. I brought a van load of parts with me that needed a home. Don helped unload them then quickly assessed the value which I...
    - pandamonium2112
    I just wanted to let you know that my order which was shipped (via UPS Mail Innovations) December 05 was at my front door, having gone thru Canada customs, on December 16. It arrived in excellent shape. Kudos to you guys, UPS, and the USPS for...
    - Rod (Saskatchewan, Canada)