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Item #: 90009

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Description

Add this item to your cart to download a free pdf copy of these instructions. On Checkout you will receive a link to download it! We've recreated this document from an original, being careful to keep the layout and font the same.

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Plain text version below:

TECHNICAL INSTRUCTION

(ATTACHMENT III TO SPECIAL SERVICE LETTER)

Ford Division Service Campaign H-18

Lincoln-Mercury Division Service Campaign C-07

Power Brake Booster Replacement - 1967 Mustang with Power Disc Type Brakes - Booster Kit C

1967 Cougar with Power Disc Type Brakes - Booster Kit K

CAUTION NOTE:

• Prior to installing a power booster, carefully examine the booster to assure NO

damage has occurred during shipping or handling.

• When installing the booster use care to prevent hitting the booster input shaft

and guide as this can result in internal damage to the booster.

Make sure the master cylinder push rod is properly aligned when installing the master

cylinder.

• Do not remove the plastic protector from the booster until ready to install the

master cylinder.

  1. Disconnect (2) hydraulic outlet lines from master cylinder.
  2. Remove (2) nuts retaining master cylinder to booster and remove master cylinder.
  3. Disconnect vacuum hoses from booster check valve.
  4. Remove pushrod from brake pedal, secured by (1) hairpin clip, and disconnect
  5. brake light switch.
  6. Remove (4) nuts retaining booster to dash panel.
  7. Remove (1) bolt retaining booster to dash panel.
  8. Remove booster from car.
  9. Obtain replacement booster from carton. Handle carefully. Position booster
  10. in car and install (1) retaining bolt. Check adjustment of master cylinder push
  11. rod (refer to Page 2-5 of the 1966 Shop Manual).
  12. Install (4) retaining nuts.
  13. Connect pushrod and brake light switch to pedal.
  14. Position master cylinder and install retaining nuts.
  15. Connect (2) hydraulic brake lines to master cylinder.
  16. Connect vacuum hoses to booster check valve.
  17. Remove front wheel covers.
  18. Remove front wheel and tire assemblies.
  19. Bleed complete system. IMPORTANT: Only Extra Heavy Duty Brake Fluid, Part No.
  20. C6AZ-19542-A OR B, may be used with disc brakes.
  21. Install wheel and tire assemblies.
  22. Install wheel covers.
  23. Start engine and check brake system and booster operation.

ATTENTION

Attached to this technical instruction you will find a label to be used in returning

the booster removed from the campaign vehicle involved. It should be affixed to the shipping

label or form in order to assure proper identification of the returned booster.

You should enclose also with the returned booster the #2 or #3 copy of the Form 1864 for

the vehicle corrected. Do not enclose the original. Return the original direct to the

Claims Processing Activity at the General Office.

Specifications:
Shipping Weight: 1.00 LBS
(weight shown may be the dimensional weight)

This item must ship via

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5.00 out of 5 stars
Based upon 4 Review(s).
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2021

Free instructions

5.00 out of 5
Material:
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Pros:
  • Free
Cons:
  • None
What a deal. Free instructions on how for the proper installation of a brake booster. Thanks

2018

5.00 out of 5
Material:
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Nice

Brake booster installation instructions

5.00 out of 5
Material:
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Pros:
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Very nice instructions, very helpful

2016

Brake Booster Install Manual

5.00 out of 5
Material:
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Pros:
  • Free Info
Cons:
  • None
Great info, Its proven to be very useful. Now I'll save money for the parts. Thanks WCCC Staff for making this available for free.

Number of questions: 0
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I have used West Coast Cougar twice to have parts for my 1971 XR-7 Convertible shipped to Australia. Cannot fault their service and communication. Am definitely a fan. Website is also very comprehensive, they deserve 5 stars. Cheers from The Land...
- Gary
The LED PLASMA WHITE lightbulbs are super bright and greatly enhance the visibility (and safety) of my backup lights. A great addition to my already RED PLASMA BRAKE LIGHTS ...
- Jim Kemp
I have been dealing with Don [at WCCC] a very long time, he knows what he's talking about and knows his Cougars! ...
- Dennys automotive
From the clarity of the website to the quality of the products, WCCC is a fantastic company to deal with. ...
- Kim
I received the right side exhaust manifold shortly after I ordered it. My 302 engine is coming along, so hopefully it may be ready to drop into my 1970 Maverick, which is very similar to my first 1970 Maverick that I had from 1970 to 1986, the...
- Jim ONeil
I may be slow in leaving feedback on the items I have purchased each time, but I want all to know that I am very pleased with the items and customer support with everything WCCC is simply the best of the best!! I thank you and "Janice" my 67 thanks...
- Michael
Purchased a set of wire wheel covers for our 68 Cougar to complete the option content as show in our Marti report. Was pleased at the condition of three caps that Don sold me. Had to return one due to some curb rash and the Westcoast folks gladly...
- Rick Barrett
My 1973 Cougar exhaust manifold was cracked. West Coast Classic Cougar agreed to notify me when a used drivers side exhaust manifold was available, which they did. I purchased the manifold and I received it 2 days later. Manifold looks good, fit...
- Mike
Have not installed the parts yet but they look a good quality. The top cat glasses are pretty cool! I called a while back because I had a question, they called me back the next day. I appreciated that the more I buy, the more I will know about this...
- Opeldidit
Purchased the cooling system package for the 289 V8. Has the 24" radiator, big block fan, fan clutch, and shroud. All parts fit as expected and the "how to" YouTube video was a big help. ...
- ipswichbill