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Item #: 90009

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1 Cougar / 1 Mustang Applications

Description

Add this item to your cart to download a free pdf copy of these instructions. On Checkout you will receive a link to download it! We've recreated this document from an original, being careful to keep the layout and font the same.

Plain text version below:

TECHNICAL INSTRUCTION

(ATTACHMENT III TO SPECIAL SERVICE LETTER)

Ford Division Service Campaign H-18

Lincoln-Mercury Division Service Campaign C-07

Power Brake Booster Replacement - 1967 Mustang with Power Disc Type Brakes - Booster Kit C

1967 Cougar with Power Disc Type Brakes - Booster Kit K

CAUTION NOTE:

• Prior to installing a power booster, carefully examine the booster to assure NO

damage has occurred during shipping or handling.

• When installing the booster use care to prevent hitting the booster input shaft

and guide as this can result in internal damage to the booster.

Make sure the master cylinder push rod is properly aligned when installing the master

cylinder.

• Do not remove the plastic protector from the booster until ready to install the

master cylinder.

  1. Disconnect (2) hydraulic outlet lines from master cylinder.
  2. Remove (2) nuts retaining master cylinder to booster and remove master cylinder.
  3. Disconnect vacuum hoses from booster check valve.
  4. Remove pushrod from brake pedal, secured by (1) hairpin clip, and disconnect
  5. brake light switch.
  6. Remove (4) nuts retaining booster to dash panel.
  7. Remove (1) bolt retaining booster to dash panel.
  8. Remove booster from car.
  9. Obtain replacement booster from carton. Handle carefully. Position booster
  10. in car and install (1) retaining bolt. Check adjustment of master cylinder push
  11. rod (refer to Page 2-5 of the 1966 Shop Manual).
  12. Install (4) retaining nuts.
  13. Connect pushrod and brake light switch to pedal.
  14. Position master cylinder and install retaining nuts.
  15. Connect (2) hydraulic brake lines to master cylinder.
  16. Connect vacuum hoses to booster check valve.
  17. Remove front wheel covers.
  18. Remove front wheel and tire assemblies.
  19. Bleed complete system. IMPORTANT: Only Extra Heavy Duty Brake Fluid, Part No.
  20. C6AZ-19542-A OR B, may be used with disc brakes.
  21. Install wheel and tire assemblies.
  22. Install wheel covers.
  23. Start engine and check brake system and booster operation.

ATTENTION

Attached to this technical instruction you will find a label to be used in returning

the booster removed from the campaign vehicle involved. It should be affixed to the shipping

label or form in order to assure proper identification of the returned booster.

You should enclose also with the returned booster the #2 or #3 copy of the Form 1864 for

the vehicle corrected. Do not enclose the original. Return the original direct to the

Claims Processing Activity at the General Office.

Specifications:
Shipping Weight: 1.00 LBS
(weight shown may be the dimensional weight)
Shipping Dimensions: Not Specified

This item must ship via

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5.00 out of 5 stars
Based upon 5 Review(s).
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Bushkill, Pa.
Verified Customer Since 2021

Make booster installation instructions

5.00 out of 5
Material:
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Pros:
  • Free
  • informative
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Excellent resource for instruction on how to repair/replace the brake booster in the 67 Mustang/Cougar

Verified Customer Since 2021

Free instructions

5.00 out of 5
Material:
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Pros:
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What a deal. Free instructions on how for the proper installation of a brake booster. Thanks

Verified Customer Since 2018

5.00 out of 5
Material:
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Pros:
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Nice

Verified Customer Since 2018

Brake booster installation instructions

5.00 out of 5
Material:
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Pros:
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Very nice instructions, very helpful

Verified Customer Since 2016

Brake Booster Install Manual

5.00 out of 5
Material:
review-star review-star review-star review-star review-star
Fit:
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Craftsmanship:
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Pros:
  • Free Info
Cons:
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Great info, Its proven to be very useful. Now I'll save money for the parts. Thanks WCCC Staff for making this available for free.

Why am I being warned about potential exposure to chemicals in motor vehicle parts?


  • Some chemicals in motor vehicle parts are on the Proposition 65 list because they can cause cancer and/or birth defects or other reproductive harm.
  • When purchasing USED or NOS items, we do not know if listed chemicals are present in these products.
  • This product is known to contain the following listed chemicals: None
<p>I have enjoyed dealing with Don and his group for years and now that I own more cougars the need is greater than ever. I look forward to their videos and easier ways to assemble they have been most helpful. I can navigate there catalog...
- Dean
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