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Item #: 90009

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Description

Add this item to your cart to download a free pdf copy of these instructions. On Checkout you will receive a link to download it! We've recreated this document from an original, being careful to keep the layout and font the same.

Plain text version below:

TECHNICAL INSTRUCTION

(ATTACHMENT III TO SPECIAL SERVICE LETTER)

Ford Division Service Campaign H-18

Lincoln-Mercury Division Service Campaign C-07

Power Brake Booster Replacement - 1967 Mustang with Power Disc Type Brakes - Booster Kit C

1967 Cougar with Power Disc Type Brakes - Booster Kit K

CAUTION NOTE:

• Prior to installing a power booster, carefully examine the booster to assure NO

damage has occurred during shipping or handling.

• When installing the booster use care to prevent hitting the booster input shaft

and guide as this can result in internal damage to the booster.

Make sure the master cylinder push rod is properly aligned when installing the master

cylinder.

• Do not remove the plastic protector from the booster until ready to install the

master cylinder.

  1. Disconnect (2) hydraulic outlet lines from master cylinder.
  2. Remove (2) nuts retaining master cylinder to booster and remove master cylinder.
  3. Disconnect vacuum hoses from booster check valve.
  4. Remove pushrod from brake pedal, secured by (1) hairpin clip, and disconnect
  5. brake light switch.
  6. Remove (4) nuts retaining booster to dash panel.
  7. Remove (1) bolt retaining booster to dash panel.
  8. Remove booster from car.
  9. Obtain replacement booster from carton. Handle carefully. Position booster
  10. in car and install (1) retaining bolt. Check adjustment of master cylinder push
  11. rod (refer to Page 2-5 of the 1966 Shop Manual).
  12. Install (4) retaining nuts.
  13. Connect pushrod and brake light switch to pedal.
  14. Position master cylinder and install retaining nuts.
  15. Connect (2) hydraulic brake lines to master cylinder.
  16. Connect vacuum hoses to booster check valve.
  17. Remove front wheel covers.
  18. Remove front wheel and tire assemblies.
  19. Bleed complete system. IMPORTANT: Only Extra Heavy Duty Brake Fluid, Part No.
  20. C6AZ-19542-A OR B, may be used with disc brakes.
  21. Install wheel and tire assemblies.
  22. Install wheel covers.
  23. Start engine and check brake system and booster operation.

ATTENTION

Attached to this technical instruction you will find a label to be used in returning

the booster removed from the campaign vehicle involved. It should be affixed to the shipping

label or form in order to assure proper identification of the returned booster.

You should enclose also with the returned booster the #2 or #3 copy of the Form 1864 for

the vehicle corrected. Do not enclose the original. Return the original direct to the

Claims Processing Activity at the General Office.

Specifications:
Shipping Weight: 1.00 LBS
(weight shown may be the dimensional weight)

This item must ship via

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5.00 out of 5 stars
Based upon 5 Review(s).
5 Stars
100%
4 Stars
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3 Stars
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2 Stars
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1 Stars
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Bushkill, Pa.
2021

Make booster installation instructions

5.00 out of 5
Material:
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Fit:
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Craftsmanship:
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Correctness:
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Pros:
  • Free
  • informative
Cons:
  • None
Excellent resource for instruction on how to repair/replace the brake booster in the 67 Mustang/Cougar

2021

Free instructions

5.00 out of 5
Material:
review-star review-star review-star review-star review-star
Fit:
review-star review-star review-star review-star review-star
Craftsmanship:
review-star review-star review-star review-star review-star
Correctness:
review-star review-star review-star review-star review-star
Pros:
  • Free
Cons:
  • None
What a deal. Free instructions on how for the proper installation of a brake booster. Thanks

2018

5.00 out of 5
Material:
review-star review-star review-star review-star review-star
Fit:
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Craftsmanship:
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Correctness:
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Pros:
Cons:
Nice

Brake booster installation instructions

5.00 out of 5
Material:
review-star review-star review-star review-star review-star
Fit:
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Craftsmanship:
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Correctness:
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Pros:
Cons:
Very nice instructions, very helpful

2016

Brake Booster Install Manual

5.00 out of 5
Material:
review-star review-star review-star review-star review-star
Fit:
review-star review-star review-star review-star review-star
Craftsmanship:
review-star review-star review-star review-star review-star
Correctness:
review-star review-star review-star review-star review-star
Pros:
  • Free Info
Cons:
  • None
Great info, Its proven to be very useful. Now I'll save money for the parts. Thanks WCCC Staff for making this available for free.

Number of questions: 0
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Why am I being warned about potential exposure to chemicals in motor vehicle parts?


  • Some chemicals in motor vehicle parts are on the Proposition 65 list because they can cause cancer and/or birth defects or other reproductive harm.
  • When purchasing USED or NOS items, we do not know if listed chemicals are present in these products.
  • This product is known to contain the following listed chemicals:
WCCC hooked me up with an original glove box cable and the correct screws WITH shoulders for my glove box. Their listing for these screws explains that the original screws have a shoulder for the cable and most people put in the wrong screws--which...
- Jim Davis
I have been a cougar owner for just shy of 30 years, I have been dealing with part problems for a very long time. The people at WCCC have always be honest, and overly helpfull. I now have a 1970 XR-7 mostly rebuilt, and my son has a 1968 base...
- Voodochild5
What did you LIKE about your experience? * : I am fairly new to WCCC, four or five orders (at the time of writing), but I am blessed to have found WCCC for sure. I had a small problem, couldn't find anything to work for the condensation drain on my...
- Kenneth Milden
I have been working with Don Rush and his team for close to 20 years. In all of these years with many sales transactions I can say they have been 2nd to none. They have always been not only helpful but extremely knowledgeable. I certainly continue...
- Denver
I have made many purchases online with WCCC but chose this time to make a 1400 mile round trip and visited them in person. I brought a van load of parts with me that needed a home. Don helped unload them then quickly assessed the value which I...
- pandamonium2112
I just wanted to let you know that my order which was shipped (via UPS Mail Innovations) December 05 was at my front door, having gone thru Canada customs, on December 16. It arrived in excellent shape. Kudos to you guys, UPS, and the USPS for...
- Rod (Saskatchewan, Canada)
I liked that I could see a picture of parts and that you could type in what you were looking for. What was handy for me was the ability to chat with Darrell. He was a big help. Also high on the you gotta keep on staff was Joshua, I had some issues...
- Rod (Canada)
I was having difficulty placing my order on the website and spent a couple of hours trying with no luck (ending in immense frustration). I decided to finally just call and order my parts over the phone (4 small items). Was surprised that Don Rush...
- Tim (1969 Cougar XR7)
Brake booster failed on our 1970 Mach1. We had ordered a new 2022 Mach1 to match the old one and the dealer wanted to use both cars in a promotional ad. When we received the replacement booster it failed within a few minutes of installation. I...
- Alan
WCCC makes finding the right part with the right fit easy. I love that they try to get great parts and when there are parts that don't meet their standard they WARN you up front! I've bought new reproduction parts from them, used parts and even had...
- Daniel