Original 1967 Brake Booster Installation Instructions - Free Download ~ 1967 Mercury Cougar /1967 Ford Mustang

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TECHNICAL INSTRUCTION

(ATTACHMENT III TO SPECIAL SERVICE LETTER)

Ford Division Service Campaign H-18

Lincoln-Mercury Division Service Campaign C-07

Power Brake Booster Replacement - 1967 Mustang with Power Disc Type Brakes - Booster Kit C

1967 Cougar with Power Disc Type Brakes - Booster Kit K

CAUTION NOTE:

• Prior to installing a power booster, carefully examine the booster to assure NO

damage has occurred during shipping or handling.

• When installing the booster use care to prevent hitting the booster input shaft

and guide as this can result in internal damage to the booster.

• Make sure the master cylinder push rod is properly aligned when installing the master

cylinder.

• Do not remove the plastic protector from the booster until ready to install the

master cylinder.

1. Disconnect (2) hydraulic outlet lines from master cylinder.
2. Remove (2) nuts retaining master cylinder to booster and remove master cylinder.
3. Disconnect vacuum hoses from booster check valve.
4. Remove pushrod from brake pedal, secured by (1) hairpin clip, and disconnect
5. brake light switch.
6. Remove (4) nuts retaining booster to dash panel.
7. Remove (1) bolt retaining booster to dash panel.
8. Remove booster from car.
9. Obtain replacement booster from carton. Handle carefully. Position booster
10. in car and install (1) retaining bolt. Check adjustment of master cylinder push
11. rod (refer to Page 2-5 of the 1966 Shop Manual).
12. Install (4) retaining nuts.
13. Connect pushrod and brake light switch to pedal.
14. Position master cylinder and install retaining nuts.
15. Connect (2) hydraulic brake lines to master cylinder.
16. Connect vacuum hoses to booster check valve.
17. Remove front wheel covers.
18. Remove front wheel and tire assemblies.
19. Bleed complete system. IMPORTANT: Only Extra Heavy Duty Brake Fluid, Part No.
20. C6AZ-19542-A OR B, may be used with disc brakes.
21. Install wheel and tire assemblies.
22. Install wheel covers.
23. Start engine and check brake system and booster operation.

ATTENTION

Attached to this technical instruction you will find a label to be used in returning

the booster removed from the campaign vehicle involved. It should be affixed to the shipping

label or form in order to assure proper identification of the returned booster.

You should enclose also with the returned booster the #2 or #3 copy of the Form 1864 for

the vehicle corrected. Do not enclose the original. Return the original direct to the

Claims Processing Activity at the General Office.