Contact Us / Visit Us (click here)
CANADIAN CUSTOMER: Due to the Canada Postal Service strike, we recommend choosing DHL Express.
Note: UPS Mail Innovations is delivered by the post office and Canadian deliveries will be affected by the strike.
International Customers Click Here [Updated 6/2024]
 
'https://cdn.cougparts.com/dc/10500/1644449321_e.jpg'

Item #: 10500

Login to add this item
to a saved wishlist
Price: $172.75
    Cost: 13820
    Earns: 691
    Bonus: 0

    Availability

    In-Stock Item - Ships: Next Business Day

    Applications

    Description

    Converting your headlight wiring to a modern relay type is probably one of the best 'bang for the buck' mods you can do to your classic car. A must when using modern halogen bulbs, it will also brighten your original incandescent headlights.

    Normally this is done by cutting the main wiring harness and splicing in a pair of relays. Most of us try to hide the relays under or behind something as well. Not only is this a time consuming task, it can be troublesome if a connection or component fails and you have no lights!

    This relay kit can be installed in less than 1 hour without cutting your harness. Not only that, it can be easily removed for shows or if it should ever fail. The kit also has built-in redundancy that virtually guarantees that you will never be in the dark.

    These kits were originally developed for 67-70 Cougars and Mustangs but will also work on most Ford Motor Company vehicles produced in the 60s and 70s without modification

    This Relay Kit has everything that the mini kit has, but where as the mini kit is designed to handle 4 - 50W bulbs, this kit can handle the higher wattage bulbs (up to 4 - 100W) used outside of the USA.

    Included in kit: Two weatherproof controllers, one 40A auto-reset circuit breaker, power wire, crimp-on connectors and easy to follow instructions.

    Benefits:

    • Easy to install, and no cutting. Plug in the controllers, run a power feed and you're done.
    • Redundancy. Each headlight - High, Low, Left, Right has it's own relay and each side has it's own controller.
    • Each 40/60 Amp 12 Volt sealed relay has Negative Spike Protection built in. This means no spikes or feedback to upset delicate electronics.
    • Each controller contains an internal auto resetting circuit breaker to isolate left and right sides.
    • If a controller goes bad, the other controller will continue to power the other side.
    • The single feed wire is easily hidden and the controllers can be removed for car shows if desired.
    • Compact size - each controller is only 3"x2"x1.5".
    • Kit comes with a 40A auto resetting circuit breaker to power up to 4 halogen lamps at 10A each. 
      *Note: It is the responsibility of the purchaser to ensure that the headlight wiring is sufficient to carry the amperage required by the installed lamps.

    Recommended bulbs: Direct replacement halogen bulbs are available from most car parts stores as #5001 (low beam - outer) and #5006 (high beam - inner) for 4 headlight systems

    Specifications:
    Shipping Weight: 1.00 LBS
    (weight shown may be the dimensional weight)

    This item must ship via

    Headlight relay installation instructions

    review-star review-star review-star review-star review-star

    4.00 out of 5 stars
    Based upon 3 Review(s).
    5 Stars
    0%
    4 Stars
    100%
    3 Stars
    0%
    2 Stars
    0%
    1 Stars
    0%
    2014

    Headlight Relay Kit

    4.00 out of 5
    Material:
    review-star review-star review-star review-star review-star
    Fit:
    review-star review-star review-star review-star review-star
    Craftsmanship:
    review-star review-star review-star review-star review-star
    Correctness:
    review-star review-star review-star review-star review-star
    Pros:
    • Ease of installation
    Cons:
    • None
    A great update for a classic Cougar. Straight forward installation and really is plug and play. This completes the lighting update for my 68. I couldn’t be happier.

    Wilmington, DE
    2015

    Easy to install, nice safety/usability upgrade

    4.00 out of 5
    Material:
    review-star review-star review-star review-star review-star
    Fit:
    review-star review-star review-star review-star review-star
    Craftsmanship:
    review-star review-star review-star review-star review-star
    Correctness:
    review-star review-star review-star review-star review-star
    Pros:
    Cons:
    Not difficult to install. Easy to find a spot to hide the relays so they're not obvious at car shows. No need to cut or splice wires, so that makes it easy to install (or to later uninstall should a future owner prefer authenticity over practicality).

    However, one of the relays in my kit was bad so I had to send it back for replacement. Once I got the replacement, however, I'm very pleased with the much brighter and whiter halogen bulbs.

    Nashville, TN.

    ROCKETMANS HEADLIGHT RELAY KIT

    4.00 out of 5
    Material:
    review-star review-star review-star review-star review-star
    Fit:
    review-star review-star review-star review-star review-star
    Craftsmanship:
    review-star review-star review-star review-star review-star
    Correctness:
    review-star review-star review-star review-star review-star
    Pros:
    • works%20great
    Cons:
    • could%20upgrade%20the%20kit%20to%20include%20bulbs
    I installed this on my 1969 XR 7 that is a low mileage original paint driver. I need to do something to upgrade the wiring and lighting for safety purposes if I was to drive this at night and use it as planned for regular trips and short vacations. The unit installed easliy and works great with as set of halogen bright white glass headlight bulbs.

    Number of questions: 0
    Please login to ask a question.

    Why am I being warned about potential exposure to chemicals in motor vehicle parts?


    • Some chemicals in motor vehicle parts are on the Proposition 65 list because they can cause cancer and/or birth defects or other reproductive harm.
    • When purchasing USED or NOS items, we do not know if listed chemicals are present in these products.
    • This product is known to contain the following listed chemicals:
    <p>I have enjoyed dealing with Don and his group for years and now that I own more cougars the need is greater than ever. I look forward to their videos and easier ways to assemble they have been most helpful. I can navigate there catalog...
    - Dean
    I bought my 69 Cougar in Jul of '09 as a retirement from the Army gift to myself. From day 1 it had intermittent heating problems that I tried to fix. I changed the radiator, thermostat, water pump, and added 2 12 in 1400 cfm electric cooling...
    - MartinD
    My 1971 Cougar XR7 was retrofitted with a Ford “400”, Edelbrock intake and 4 barrel carb, TCI Street Fighter trans, B & M Hammer shifter, and dual turbo exhaust. While this sounds interesting, the Cougar itself was seriously neglected and...
    - Frank
    Just got my quarter window glass installed in my restored quarter window frames; could not be happier! ...
    - Mike Dunlap
    WCCC hooked me up with an original glove box cable and the correct screws WITH shoulders for my glove box. Their listing for these screws explains that the original screws have a shoulder for the cable and most people put in the wrong screws--which...
    - Jim Davis
    I have been a cougar owner for just shy of 30 years, I have been dealing with part problems for a very long time. The people at WCCC have always be honest, and overly helpfull. I now have a 1970 XR-7 mostly rebuilt, and my son has a 1968 base...
    - Voodochild5
    What did you LIKE about your experience? * : I am fairly new to WCCC, four or five orders (at the time of writing), but I am blessed to have found WCCC for sure. I had a small problem, couldn't find anything to work for the condensation drain on my...
    - Kenneth Milden
    I have been working with Don Rush and his team for close to 20 years. In all of these years with many sales transactions I can say they have been 2nd to none. They have always been not only helpful but extremely knowledgeable. I certainly continue...
    - Denver
    I have made many purchases online with WCCC but chose this time to make a 1400 mile round trip and visited them in person. I brought a van load of parts with me that needed a home. Don helped unload them then quickly assessed the value which I...
    - pandamonium2112
    I just wanted to let you know that my order which was shipped (via UPS Mail Innovations) December 05 was at my front door, having gone thru Canada customs, on December 16. It arrived in excellent shape. Kudos to you guys, UPS, and the USPS for...
    - Rod (Saskatchewan, Canada)
    O2C06